Bio Diesel Plant
( Concept To Commissioning )
History of Bio Diesel
Biodiesel is a renewable alternative fuel created from vegetable oils, animal fats oils and Used oil through a chemical process.
Rudolph Diesel himself developed biodiesel in 1890, wherein pure vegetable oils were used in diesel engines for agriculture, where petroleum diesel was not available. Modern biodiesel fuel is an outcome of research conducted in 1930s in Belgium, which is made by converting vegetable oils into compounds called fatty acid methyl esters. Process of transesterification was used to convert vegetable oils into fatty acid alkyl esters and use as diesel fuel replacement with lower viscosity of vegetable oil. Biodiesel is the trade name of fatty acid methyl esters. Concerns over environment, energy security and use of agro products brought the use of vegetable oils to the forefront.
- Biodiesel industry became house hold name in U.S. after terrorist attack of 9/11/2001, resulting in high oil prices. Biodiesel is being used Worldwide now, due to concerns over Global warming. The future of biodiesel lies in the world’s ability to produce renewable feedstock’s such as vegetable oils and fats to keep the cost of biodiesel competitive with petroleum.
Our Comprehensive Approach
- We specialize in biodiesel production from various oils and fatty acids, making us a versatile choice for your renewable energy needs.
- Our biodiesel plants are designed to accommodate both vegetable and animal-derived edible oils and fats.
- For oils not meeting specific criteria (FFA-Content < 0.1%, Phosphatide Content < 10 Ppm, Sulphur < 5 Ppm, Water Content < 0.10%, Impurities < 0.10%, Temperature 122°F or 50°C), pre-treatment and esterification processes are incorporated.
- The core of our biodiesel production lies in the transesterification process, where triglycerides chemically react with methanol in the presence of an alkaline catalyst. This results in the formation of methyl ester (biodiesel) and glycerin.
- Our plant design includes a mixing section for the initial reaction and a settling section to separate methyl esters as the light phase from glycerin water as the heavy phase.
- A counter-current washing step further refines the methyl ester, removing by-product methyl ester to yield pure biodiesel.
- Any excess methanol present in glycerin is removed through a rectification column.
- Our process also involves the purification of industrial-grade glycerin, converting it into pharmaceutical-grade glycerin through a distillation process.
- The Basic Idea: We begin by comprehending your specific requirements and objectives.
- Exploration: Our dedicated team conducts extensive research and formulates tailored plans to meet your biodiesel production needs.
- Begin to Develop: We put our plans into action with precision, ensuring the successful implementation of your Bio Diesel Plant.
- Bio Diesel Plant Plants: We provide comprehensive solutions for Bio Diesel Plant installations to meet the demands of your industry.
- Bio Diesel Plant Machinery: Our advanced machinery ensures efficient biodiesel production.
- Bio Diesel Plant Project: We manage Bio Diesel Plant projects from inception to completion.
- Bio Diesel Plant Industry: Partner with us to excel in the Bio Diesel Plant sector.
- Bio Diesel Plant Processing: Our advanced processing solutions optimize biodiesel production.
- Bio Diesel Plant Production Process: We streamline production processes for maximum efficiency.
Check Out Our Work Process
Esterification Process
01
Trans–Esterification Process
02
Distillation Process
03
Filtration And Dispatch
04
Operational Unit Models
A. Capacity- 500 ltrs
Prices- 60,00,000/-+ 18% GST
B. Capacity- 1000 ltrs
Prices- 75,00,000/-+ 18% GST
C. Capacity- 2000 ltrs
Prices- 90,00,000/-+ 18% GST
Operational Requirements
- Space Required:- 3,000 sq ft To 5, 000 sq ft
- Staff Required:- 3 to 5 person
- Electricity Required:- 45 kw to 75kw
- Batch Timing :- 8 hours to 12hours( 2-Batch Per Day)
- Civil Exps :- extra client has to do it approx rs. 10 to 20 lacks
- Working Capital Required :- Rs. 20 to 30 lacks
- Licence Required:- Pollution Control Board, Factory Inspector & GST
A. Capacity- 3,000 Ltrs
Price- 1,25,00,000/-+ 18% GST
B. Capacity- 5,000 Ltrs
Prices- 1,75,00,000/-+ 18% GST
C. Capacity- 10,000 Ltrs
Prices- 90,00,000/-+ 18% GST
Operational Requirements
- Space Required:- 6,000 sqft To 20,000 sqft
- Staff Required:- 5 TO 7 Persons
- Electricity Required:- 100 KW TO 150KW
- Batch Timing :- 8 Hours To 12 Hours (2-Batch Per Day)
- Civil Exps :- Extra Client Has to do it Approx Rs. 30 To 50 Lacks
- Working Capital Required :- Rs.1 to 3 Crore
- Licence Required:- Pollution Control Board, Factory Inspector & GST
A. Capacity- 20,000 Ltrs
Prices- 5,00,00,000/-+ 18% GST
B. Capacity- 30,000 Ltrs
Prices- 7,50,00,000/-+ 18% GST
Operational Requirements
- Space Required:- 20,000 sqft to 35,000 sqft
- Staff Required:-10 To 15 Persons
- Electricity Required:- 150 Kw To 200 kw
- Batch Timing :- 8 Hours to 12 Hours(2-Batch Per Day)
- Civil Exps :- Extra Client Has To Do It Approx Rs. 50 To 75 Lacks
- Working Capital Required :- Rs.3 to 6 crore
- Licence Required:-
Pollution Control Board, Peso(Petroleum And Explosives Safety Organisation),factory Inspector & GST
A. Capacity- 50,000 Ltrs
Prices- 10,00,00,000/-+ 18% GST
B. Capacity- 1,00,000 Ltrs
Prices- 18,00,00,000/-+ 18% GST
Operational Requirements
- Space Required:- 75,000 sqft to 1,00,000 sqft
- Staff Required:-10 To 15 Persons
- Electricity Required:- 250 Kw To 300 kw
- Batch Timing :- 10 Hours to 15 Hours(1-Batch Per Day)
- Civil Exps :- Extra Client Has To Do It Approx Rs. 1 To 2 Crore
- Working Capital Required :- Rs.5 to 8 crore
- Licence Required:-
Pollution Control Board, Peso(Petroleum And Explosives Safety Organisation),factory Inspector & GST
Return On Investment
3 Crore Investment
- 5000 Ltrs Batch 8 Hours Processing Time
- Per Batch Profit Margin Will Be Approximately Per Liter Rs 3/-to Rs 4/
- Per Day 2 Batch X 5000 ltrs =10,000ltrs
- 10,000 ltrs X Rs 3/-profit = Rs 30,000/
- Rs 30,000 X 30 Days = Rs 9,00,000 /
- Rs 9,00,000/-x 12 Months = Rs 1,08,00,000/
- Investment Amount With Land And Other Will Be Return In 34 Months To 36 Months
5 Crore Investment
- 10,000 Ltrs Batch 8 Hours Processing Time
- Per Batch Profit Margin Will Be Approximately Per Liter Rs 4 /-to Rs 5 /
- Per Day 2 Batch X 10,000 ltrs =20,000 ltrs
- 20,000 ltrs X Rs 4/-profit = Rs 80,000/
- Rs 80,000 X 30 Days = Rs 24,00,000 /
- Rs 24,00,000/-x 12 Months = Rs 2,88,00,000/
- Investment Amount With Land And Other Will Be Return In 34 Months To 36 Months
Projects On Turnkey Basis
Unitech Services- We Are Turnkey Project Supplier And Provide Below Mentioned Services As Well.
- Project Designing and Consultancy
- Plant and Machinery Supply , Installed and Erection & Commissioning
- Technical Know How Related to Project
- Trail Batch Run and Production Setup
- Raw Material Procurement Services
- Human Resource Supply and Management
- Project Related Licenses Services
Statutory Compliances
